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Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter

Minimum Order Quantity : 100pcs Price : USD0.20-USD1.50/pc
Packaging Details : Caron, Polybag Delivery Time : 5-20 days
Payment Terms : T/T, L/C, D/P, Western Union, PayPay Supply Ability : 20000pcs/day
Place of Origin: China Brand Name: Share Filters
Certification: SGS Model Number: Overmoulding disc filter

Detail Information

Product Name: Disc Filter Application: Liquid And Air Filtration
Ring Material: PA, PE, PP, ABS, Etc. Filter Media: Nylon Mesh, PET Mesh, PP Mesh, Metalic Mesh
Micron Rating: 3μm-2000μm Shape And Size: Custom
High Light:

Tubular Overmoulding Disc Filter

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Round Overmoulding Disc Filter

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Welded Over Molding Plastic Filters

Product Description

Overmoulding Disc Filter Round Shape Filter Cap Welded To Tubular Filter

 

The process of manufacturing a disc filter is by overmoulding a plastic or rubber material onto a filter media. This process involves placing a filter media, usually we ues nylon filter mesh, polyester filter mesh, PP filter mesh and metalic filter mesh, into a mold and injecting a molten plastic or rubber material around it. The plastic or rubber material then hardens, creating a seal around the filter media and forming a disc-shaped filter.

 

Disc filters can be customized to fit specific applications by varying the filter media, support cage material type, and size.

 

Overmoulding Disc Filters Options

 

 Rim frame material  PA6, PA66, PET, PP, ABS, and other High-Performance Thermoplastics
 Filter media  Nylon mesh, polyester mesh, PP mesh, metallic mesh
 Micron rating  3μm - 2000μm
 Mesh parts fabrication  Laser cutting, stamping
 Process  Over moulding
 Specification  Custom
 Colour  Custom

 

 

disc filter cap

disc filter over moulding

 

disc filter cover

This disc filter is welded to the tubular filter as the bottom cover

 

Disc filters are commonly used in a variety of applications, including automotive, and medical, home appliances and industry. They are often used in filtration systems to remove particulates and contaminants from liquids or gases, and some used as the air vents. 

 

Other Disc Shaped Filters

disc filter Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 4  Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 5 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 6

 

 

How To Choose the Material and Make the Filters? 
 
We should take below factors into consideration:
  • The final filter working condition, this decide which materials we should use
  • Outer diameter and size
  • Mesh pore size or the size of the particle you need to filter
  • Mesh material
  • Opening area
  • Mesh thread diameter

 

Properties of Polymers

 

Material PA6 PA66 PET PP PEEK
Specific gravity (g/mm²) 1.14 1.14 1.38 0.91 1.30
Tensile strength(daN/mm²) 41-67 41-67 45-75 35-62 33-75
Relative strength at wet conditions(%) 89-90 85-90 100 100 100
Elongation at break (%) 20-35 20-35 15-30 20-50 20-40
Moisture absorption at 20°C / 65% r.h. (%) 3.5-4 3.5-4 0.4 0 0.1
Melting point (°C) 210-220 260-268 250-260 165-175 334
Softening point (°C) - - 220-240 140-155 300
Working temperature dry (°C) - - -75 to +150 -30 to +90 up to 250
Stability to light poor poor poor poor good
Atmospheric influence - - none none none
Abrasion resistance good good limited limited good
Acid resistance limited-poor limited-poor good good good
Alkaline resistance good good limited good good
Stability to solvents limited limited good good good
Hydrolysis resistance good good limited good good

 

 

About Share Filters

 

Share has over 20 years of experience developing and manufacturing filter mesh and custom product solutions for our customer's screen and filtration needs. Our customer base comes from a wide variety of industries including – Automotive, Home appliances, Food and beverage, Milling, Medical, Life Science and laboratory, Electronical as well as more general engineering, giving us a wealth of experience in many areas.

 

Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 7 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 8 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 9 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 10 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 11 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 12
Automotive Appliance Medical Food & Beverage Chemical Environmental

 

 

We can offer the one-stop filtration solution services including filter mesh slitting, cutting, welding, sewing and mesh insert injection molding. We insert and over mold, synthetic mesh, stainless steel wires as well as other metalic mesh for Filter molded components. These components are used in a multitude of industries ranging from water applications to automotive, applications, hydraulic engine applications and medical applications.

 

Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 13 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 14 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 15 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 16 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 17 Round Shape Cap Overmoulding Disc Filter Welded To Tubular Filter 18
Share Filters synthetic meshes can be made from a variety of materials such as polyamide, polyester, polypropylene, etc. You can order by the roll or cut shape. Ultrasonic slitting is also used for manufacturing fabric strips and produces a closed edge with very little material build up at the edge. Our cutting method include Laser cutting, Cold cutting, Hot cutting, Slitting, Stamping. Professional cutting using custom made tools that will not damage the materials. Sonic welding are accurate, clean. Precision sleeves and bags for blood filtration, rosin bag for rosin press are examples of applications that benefit from this technology. Share Filters sewing products are carried out by highly skilled and experienced machinists, which ensure you get the right level of consistent quality. Custom plastic molded filter combine precise filter mesh with polymer plastic. Industry serve: Automotive, Appliances, Food and beverage, Medical, Life Science and Laboratory.

 

 

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+86-18658318635